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ThruLife – Integrity Management of Deepwater Subsea Systems
anomaly reports, periodic review reports, etc. These reports can take The next generation of integrity management software is starting to
some time to develop due to their size and, as a result, can be out be adopted by the industry. It takes the next step by intelligently
of date before they are finished. Equally, the size of the reports analysing the data, assessing changes in integrity status and visually
makes it difficult to identify key strategic issues hidden in the detail. reporting back to the end-user both strategic and detailed
Again, integrity management software solutions exist in the industry information tailored to that individual. An additional benefit of this
to aid the engineer in viewing the data at both a strategic and a system is that it helps to manage some of the problems associated
detail level. with data management and data sharing.
Knowledge Sharing One such system is the MCS software package ThruLife, which
Knowledge sharing is key to any long-term project. When an asset is allows operators to extract and investigate the exact status of a
being acquired, the integrity status of the subsea system should be subsea system at a glance, showing evidence of fitness for ongoing
use, which enables planning for repair or replacement. ThruLife was
developed as a result of a high-level survey of the subsea industry in
Integrity management has long
2006 that captured current industry thinking, lessons learned and
been considered in some parts
new data about flexible pipe and steel catenary risers.
of the industry as a required
This next-generation software interrogates all field data relating to
exercise that provides little or no integrity in a single repository, providing an at-a-glance status of
benefit to an operator.
the integrity of key components. It intelligently analyses the data,
assesses changes in integrity status and visually reports back to the
end-user both strategic and detailed information.
given due consideration to enable secure future operation of the
system. This could be achieved through procedural management and Typically, the vast quantity and range of data required in integrity
identifying a responsible person. management resides in separate databases, making cross-
referencing difficult and resulting in considerations being made in
Similarly, it is important to take lessons learned during the operation isolation. ThruLife brings all of these data together to allow a full
of an asset into the design phase of the next project. Often, this may picture of the integrity of all of the subsea components in situ.
require some additional activity in conjunction with suppliers, such
as destructive testing of used subsea components at the end of ThruLife is designed to work with flexible and fixed risers, umbilicals,
service or material analysis to identify whether prediction tools are manifolds, pipelines, trees, controls, valves and mooring systems.
accurate or improvements can be made to subsequent designs.
Summary
In terms of internal knowledge sharing, it is important that Deepwater subsea systems operate in relatively inaccessible
information and knowledge exist within a system and not just within locations. This makes them extremely difficult to inspect, repair and
an individual. In this way a more secure handover can be guaranteed maintain. As a result, operators are increasingly seeing the benefits
during a role handover or change-over in staff. of integrity management systems in terms of optimising inspection
Externally, a number of industry forums exist to promote knowledge-
sharing across operators where new technologies and issues can be
Integrity management systems
discussed. Attendance at these forums helps to gain perspectives
from other operators and companies in the industry. Typically, local have a tendency to look at the
regulatory bodies also run similar events or are keen to provide their
present-day status based on
perspective on current issues in the industry, again increasing
external knowledge.
historical conditions.
Inspection and Monitoring Technology
The use of alternative inspection technologies can offer significant and repair strategies to increase system availability and reduce OPEX
savings in terms of inspection costs, along with additional value from costs. However, in order to achieve this some investment must be
the data themselves. Examples such as topside i-tube deployed cameras made up-front.
can negate the need for ROV work in the riser hangoff area and
provide information in what might otherwise be an inaccessible region. The main problem associated with the delivery of a quality integrity
Similarly, vacuum testing can be used on flexible risers to identify management strategy is not the technical understanding in the
external sheath damage as an alternative to using ROV cameras. industry, but rather a commitment to its implementation.
Software Solutions In summary, an integrity management system cannot simply be
At present, software systems play an important role in integrity considered a collection of procedural and instructional documents. It
management, and their involvement is likely to increase as the data is a ‘live’ tool that enables integrity data to be analysed and
requirements in the subsea industry increase. understood and the status of the system to be determined. ■
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EXPLORATION & PRODUCTION – OIL & GAS REVIEW 2008 – VOLUME 6 ISSUE II
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