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Increasing Heavy Crude Oil Flow Through a New Flow Improver Product – A Case Study
analysis conducted for this study applied typical crude oil production However, if the pipeline project were five or more years from
economic evaluation principles. For this case, we applied accelerated completion, we could use Figure 3 to show the expected average daily
crude oil production recovery economic models. This model assumes production volumes by year. Considering all of the crude oil produced
that a crude oil producer is experiencing a production constraint throughout the life of the project, totals are the same for the base case
unrelated to the ability of the field to produce volumes. Along with and the 50ppm DRA case, even though the individual annual volumes
the constraint, the economic model also assumes that the total are different. Taking into account the expected production forecasts,
amount of crude oil to be extracted is no greater than for the costs and revenues, the economic model yields an improvement of net
constrained case, since we are not addressing a crude oil extraction- present value between 7 and 15% by applying the DRA to the pipeline.
related issue. The results will vary by production asset, pipeline operations and
stakeholder economic guidelines.
The primary economic benefit is the producer’s ability to deliver crude
oil to market sooner rather than later. In this analysis, the producer Summary
was capable of producing more crude than could be delivered to This article has described the mechanism of DRA performance and the
market via an existing pipeline. The economic model evaluated applicability of DRAs to heavy crude oil, and has detailed the many
multiple options, including capital investment in new pipelines, elements required to successfully complete a field test. Additionally, this
installing more or larger pumps or incurring a variable cost to inject a article has clearly detailed the performance of a new flow improver
DRA to eliminate the constraint. technology in a production field. CSPI’s ExtremePower Flow Improver fills
the critical need for heavy crude oil flow increase in today’s marketplace.
Inputs into the model include the production forecast revenues with and
without the constraints, and the associated capital investments or costs. CSPI’s steadfast commitment to technology has allowed it to branch into
Ecopetrol has a short-term plan to install additional pipeline capacity, this latest frontier of increased delivery of produced heavy crude oil to
and in addition wants to reduce the costs of tanker truck transportation market. For more than 25 years, CSPI’s flow improver technologies have
of produced crude oil to market. Their interim solution is to apply a DRA maximised the flow potential of pipelines, increasing operational
to provide an economic benefit, allowing production levels to increase flexibility and throughput capacity while substantially increasing bottom-
prior to the completion of the pipeline project in one year’s time. line profit potentials. ■
1. Virk PS, AIChE Journal, 1975;21:625–56. 3. US Geological Survey (USGS) resource estimates.
2. Dreher WR, Oil & Gas Journal, 2006;104(39):56–60. 4. Churchill SW, Chemical Engineering, 1977;84:91.
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